引入热变形的电机公差多面体建模与分析

Modeling and analysis of motor tolerance polyhedron with thermal deformation

  • 摘要: 电机在工作时,由内部发热导致的零件热变形会对电机气隙均匀度造成影响,使得气隙精度不满足要求,因此在电机设计时需要考虑热变形对电机装配精度的影响。针对此问题,首先,通过电机热试验得到规定工作状态下各零部件的温度,采用有限元仿真计算出其热变形量;其次,以此构建出热变形下的电机公差多面体模型,通过闵可夫斯基求和与求交运算得到电机气隙的径向变动量;最后,对零件几何公差数值进行调整优化,使得气隙精度满足设计要求。

     

    Abstract: During the operation of the motor, the thermal deformation of parts caused by internal heating can affect the uniformity of the motor air gap, resulting in the air gap accuracy not meeting the requirements. Therefore, in the design of the motor, the impact of thermal deformation on the assembly accuracy of the motor needs to be considered. To address this issue, firstly, the temperature of each component under the specified working state is obtained through motor thermal testing, and its thermal deformation is calculated using finite element simulation. Secondly, a polyhedral model of motor tolerance under thermal deformation is constructed, and the radial variation of motor air gap is obtained through Minkowski summation and intersection calculation. Finally, the geometric tolerance values of the parts is adjusted and optimized to ensure that the air gap accuracy meets the design requirements.

     

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