考虑夹具和支撑力影响的薄壁件镜像铣削颤振抑制研究

Study on chatter suppression in mirror milling of thin-walled parts considering the effects of fixtures and support forces

  • 摘要: 为研究夹具与支撑力对薄壁件镜像铣削颤振的影响,建立了镜像铣削加工颤振预测模型,结合模态实验与有限元仿真,阐明了不同装夹方式与不同支撑力对频率响应的影响规律,进而研究了对镜像铣削稳定性的影响。当增加夹具数量时,高阶频率响应幅值逐渐增大,稳定性叶瓣图中稳定区域也逐渐增大;当支撑力由0 N增加到400 N时,工件的频率响应先增大后平稳,稳定性叶瓣图中低转速区域稳定范围随支撑力的增大而增大,高转速区域起初稳定范围增大较为明显,随后其增加幅度逐渐减小。最后,采用镜像铣削实验对稳定性叶瓣图进行验证,通过对比表面形貌与加速度时域频域信号,其颤振情况与稳定性叶瓣图一一对应,验证了镜像铣削加工颤振预测模型的有效性。

     

    Abstract: In order to study the influence of fixtures and support forces on the mirror milling chatter of thin-walled parts, a mirror milling chatter prediction model is established. By combining with modal experiments and finite element simulation, the effects of different clamping methods and different support forces on the frequency response are elucidated, and then the effects on the stability of mirror milling are further studied. When the number of fixtures is increased, the amplitude of the higher-order frequency response gradually increases, and the stable region in the stability lobe diagram also gradually increases. When the support force is increased from 0 N to 400 N, the frequency response of the workpiece increases firstly and then turn to stabilizes, and the stable region of the low-speed in the stability lobe diagram increases continuously with the increase of the support force, and the stable region of the high-speed increases more obviously at first, and then its increase decreases gradually. Finally, the mirror milling experiment is used to verify the stability lobe diagram, by comparing the surface morphology, time domain and frequency domain acceleration signals, the chattering situation corresponds to the stability lobe diagram, which verifies the validity of the chattering prediction model of mirror milling processing.

     

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