基于WOA-RBF的螺杆转子双砂带磨削表面粗糙度及材料去除率预测

Prediction of grinding surface roughness and material removal rate of screw rotor double abrasive belt based on WOA-RBF

  • 摘要: 为准确预测双砂带同步磨削后多头螺杆转子的表面粗糙度与材料去除率,提出一种基于鲸鱼优化算法-径向基函数(whale optimization algorithm-radial basis function,WOA-RBF)组合神经网络的预测模型。与基于RBF和基于卷积神经网络(convolutional neural networks,CNN)的预测模型进行对比,结果表明提出的预测模型平均相对误差低于RBF预测模型和CNN预测模型,同时均方根误差、决定系数等指标优于对比对象。单因素预测结果表明螺杆转子双砂带磨削的表面粗糙度随主气缸压力、砂带粒度升高而增加,随着砂带张紧力升高而降低,随着砂带线速度升高先降低再增加。材料去除率随着主气缸气压及砂带线速度、砂带粒度升高而增加,随着砂带张紧力升高而降低。装置1对磨削工件材料去除率影响较大,而装置2对磨削工件表面粗糙度影响较大。提出的方法可为其他复杂型面工件的磨削质量预测提供参考。

     

    Abstract: In order to accurately predict the surface roughness and material removal rate of a multi-head screw rotor after simultaneous grinding with double abrasive belts, a prediction method based on a combined whale optimization algorithm-radial basis function (WOA-RBF) neural network is proposed. Comparison with RBF-based and convolutional neural networks (CNN)-based prediction models shows that the average relative error of prediction of the proposed model is lower than that of the RBF and CNN models, while the root mean square error and coefficient of determination are better than those of the comparators. The results of the one-factor prediction show that the surface roughness of the screw rotor increases with the increase of the main cylinder pressure and the abrasive belt grit size, decreases with the increase of the abrasive belt tension, and decreases and then increases with the increase of the abrasive belt linear speed. The material removal rate increases with the increase of main cylinder air pressure and belt line speed and belt grain size, and decreases with the increase of belt tension. The material removal rate of the ground workpiece is strongly influenced by device 1, while the surface roughness of the workpiece is strongly influenced by device 2. The method can provide a reference for the prediction of the grinding quality of other complex shaped workpieces.

     

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