基于力反馈的螺钉自动化拆卸方法研究

Automated unfastening method of hexagonal headed screws based on force feedback

  • 摘要: 为解决退役动力电池螺钉自动化拆卸问题,提出了一种基于协作机器人的螺钉自动化拆卸新方法与策略。首先,分析了扳手与螺钉不同接触状态的受力特点,以建立扳手-螺钉的相对位置与相互接触力的映射关系。其次,提出了一种结合力觉感知与柔顺控制的寻孔策略,在扳手接近螺钉的基础上,通过多次试触的力信息判定螺钉的方向,进而完成扳手向螺钉的插入和啮合。再次,分析了拧松过程中螺钉拧松状态与螺钉-扳手接触力的关系,提出了一种基于力觉评估完全拧松的策略,能够避免无效的拧松操作。最后,开展了箱体类结构表面螺钉拆卸试验,验证了所提出的螺钉自动化拆卸方法与策略的可行性。

     

    Abstract: To address the challenge of automated screw removal from retired power batteries, a novel approach and strategy leveraging collaborative robotics for screw removal have been introduced. Firstly, the force dynamics between the wrench and screw under varying contact conditions were scrutinized, establishing a correlation model linking their relative positions to the contact forces. Secondly, a directional search methodology incorporating force sensing and compliance control was devised to address positioning challenges. This approach entails the wrench approaching the screw, utilizing force feedback from several tentative contacts to ascertain the driving hole's orientation, subsequently facilitating smooth insertion and engagement. Furthermore, an analysis delved into the relationship between the screw's unscrewing state and the contact forces exchanged between the wrench and screw. Based on this understanding, a force-sensing-based strategy was devised to assess the completion of unscrewing, effectively eliminating unnecessary or incomplete unscrewing attempts. Finally, to substantiate the viability of this automated screw removal method and strategy, experiments were conducted on the surface of box structures, successfully demonstrating its feasibility.

     

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