双工位多线切割机三主轴同步控制关键技术研究

Research on key technologies for synchronous control of three spindles in dual-station multi-wire saw

  • 摘要: 文章介绍了双工位多线切割机的主体结构和工作原理。采用了基于EtherCAT总线的虚拟主轴控制策略,分析了2种动态力矩平衡控制算法,针对切割过程中的速度和力矩的动态稳定问题,提出了速度模式与力矩模式动态切换控制策略,设计了相应的控制算法,以实现双工位机型的稳定切割运行。最后通过实验对同步控制算法进行验证,结果表明该算法显著提高了双工位多线切割的切割精度和运行稳定性。

     

    Abstract: The main structure and working principle of the dual-station multi-wire saw are introduced. Based on the EtherCAT bus, the virtual spindle control strategy analyzes two dynamic torque balance control algorithms. To address the dynamic stability issues of speed and torque during the working process, a dynamic switching control strategy between speed mode and torque mode is proposed, and the corresponding control algorithm is designed to achieve stable cutting operation of the dual-station model. Finally, the synchronous control algorithm is verified through experiments, and the results show that this algorithm significantly improves the cutting accuracy and operational stability of the dual-station multi-wire saw.

     

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