基于响应曲面的立式拉床床身轻量化结构设计

Lightweight structural design for column of vertical broaching machine based on response surface method

  • 摘要: 在拉削加工中,床身的固有频率会大幅影响拉床的动态特性、工件的加工质量以及刀具的寿命。为保证拉床具有良好的动态特性和加工精度的同时实现床身轻量化设计,提出了一种基于响应曲面法的多目标优化设计的方法。首先,在SolidWorks中对床身进行参数化建模,并利用HyperMesh及Abaqus进行有限元分析的前处理和后处理;其次,采用试验设计算法设计参数变量组合,通过脚本和批处理的方法自动修改模型参数并进行有限元分析,获取不同参数变量值对应的模型质量、固有频率和最大模态位移,用于建立响应曲面;最后,提取响应数据,建立响应曲面模型,并运用全局响应搜索算法在设计条件下求解,进行多目标优化。研究结果表明,优化后床身质量减少了14.36%,1阶固有频率提高了19.81%,1阶模态最大位移减少了1.02%,最大静变形量减少了2.33%。

     

    Abstract: In the process of broaching, the natural frequency of the broaching machine greatly affects the dynamic characteristics of the machine, the machining quality of the workpiece, and the service life of the cutting tool. To ensure that the machine has good dynamic characteristics and machining accuracy while achieving lightweight design of the broaching machine, a multi-objective optimization design method based on response surface methodology is proposed. Firstly, parameterize the column of vertical broaching machine in SolidWorks and perform finite element analysis on the model using HyperMesh and Abaqus for pre-processing and post-processing. Secondly, the experimental design algorithm is used to design the combination of parameter variables, and the model parameters are automatically modified and finite element analysis is performed through script and batch processing methods to obtain the model quality, natural frequency, and maximum modal displacement corresponding to different parameter variable values for establishing the response surface. Finally, extract the response to establish a response surface model, and use the global response search method to solve under design conditions for multi-objective optimization. The research results show that after optimization, the quality of the column of machine decreased by 14.36%, the first-order natural frequency increased by 19.81%, the maximum displacement of the first-order mode decreased by 1.02%, and the maximum static deformation decreased by 2.33%.

     

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