短电弧高效车削钛合金加工试验研究

Experimental study on the machining of titanium alloy by short electric arc turning with high efficiency

  • 摘要: 针对航空零部件钛合金轴加工过程中因长径比大导致传统机械车削易弯曲变形、加工效率和精度低、成本高等问题,提出了一种新型短电弧高效立式车削方法。通过自主设计的短电弧五轴加工中心,开展了钛合金轴的试验研究,探究了加工电压、占空比、工件转速和进给速度对加工性能的影响。结果显示,试验加工后材料去除率(material removal rate, MRR)最高可达231 mm3/min,相对电极损耗率(relative tool wear rate, RTWR)最低为10%,表面粗糙度Ra最小为4.12 μm,圆度最小为89 μm。该方法有效解决了传统加工中的问题,显著提升了加工效率和精度。

     

    Abstract: In order to solve the problems of bending deformation, low efficiency, low precision and high cost caused by traditional mechanical turning due to large length-to-diameter ratio, a new vertical turning method with short arc efficiency was proposed. The experimental research of titanium alloy shaft was carried out through the self-designed short arc five-axis machining center, and the influence of machining voltage, duty cycle, workpiece speed and feed speed on machining performance was investigated. The results showed that the highest material removal rate (MRR) was 231 mm3/min, and the lowest relative tool wear rate (RTWR) was 10%. The minimum surface roughness Ra is 4.12 μm and the minimum roundness is 89 μm. This method effectively solves the problems in traditional machining and significantly improves machining efficiency and accuracy.

     

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