转台端面磨削跳动预测方法研究

Research on runout prediction method for end grinding of turntable

  • 摘要: 为探究在亚微米级微量磨削下,工艺参数对转台端面磨削跳动的影响规律,提出改进麻雀算法优化BP神经网络算法(improved sparrow search algorithm-back propagation,ISSA-BP),建立转台端面磨削跳动预测模型。构建以砂轮转速、砂轮进给深度、工件进给速度、磨削循环次数、端面磨前跳动值为输入层,磨后跳动值为输出层的ISSA-BP神经网络模型。将磨削实验数据代入模型进行递进式对比验证算法改进的有效性,并与遗传算法GA-BP(genetic algorithm-back propagation)神经网络进行对比验证模型的预测优越性。实验对比结果表明,改进预测模型预测精度为92.11%,可实现准确预测转台端面磨削跳动。利用预测模型对各单因素进行预测,分析各参数的影响规律,并设计实验进行对比验证。实验结果表明,转台端面磨削跳动预测模型可实现对端面磨削的五因素磨后跳动值预测,并针对各参数可进行单因素磨后跳动值预测,得到了转台端面亚微米级微量磨削工艺参数对于端面跳动的影响规律。

     

    Abstract: In order to explore the influence of process parameters on the grinding runout of the end face of the turntable for sub-micron grinding. The improved sparrow search algorithm-back propagation (ISSA-BP) was proposed to establish a runout prediction model for turntable end grinding. The ISSA-BP neural network model was constructed with grinding wheel speed, grinding wheel feed depth, workpiece feed rate, grinding cycle times, and end face runout value before grinding as the input layer, and post-grinding runout value as the output layer. The grinding experimental data was substituted into the model for progressive comparison to verify the effectiveness of the improved algorithm, and the prediction superiority of the model was verified by comparison with the genetic algorithm GA-BP (genetic algorithm-back propagation) neural network. The experimental comparison results show that the prediction accuracy of the improved prediction model is 92.11%, which can accurately predict the grinding runout of the end face of the turntable. The prediction model was used to predict each single factor, the influence law of each parameter was analyzed, and the experiment was designed for comparison and verification. The turntable end grinding runout prediction model can realize the five-factor post-grinding runout value prediction for end grinding, and the single-factor post-grinding runout value can be predicted for each parameter, and the influence law of submicron-level micro-grinding process parameters on end-face runout of the turntable end face is obtained.

     

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