调质热处理高强钢LG900QT焊接工艺研究

Research on welding technology for quenched and tempered high-strength steel LG900QT

  • 摘要: 基于对LG900QT工程机械专用高强钢的焊接性的深入研究,制定了针对该钢材的基本焊接准则。在制定过程中,充分考虑了设备结构的特殊性、焊接质量的风险因素以及遵循相关标准的重要性。据此,明确了LG900QT高强钢的焊接方法、所用焊材、工艺参数以及焊后处理控制措施。同时,依据相关焊接工艺评定标准的重要与辅助要素,设计了两组工艺评定试验方案。试验样品严格按照焊接工艺评定标准,经过坡口制备、组装焊接、焊后处理和焊缝无损检测等流程,随后切取全厚度接头拉伸试样、焊缝及热影响区冲击试样、全截面金相试样和硬度试样进行系列试验。无损检测和破坏性试验的结果表明,采用既定的焊接方法、焊材、焊接参数和焊后处理规范,LG900QT高强钢的焊接接头性能优良,为产品设备的有效焊接提供支持。

     

    Abstract: Based on an in-depth study of the weldability of LG900QT high-strength steel specifically for engineering machinery, basic welding guidelines for this steel have been established. During the formulation process, the special structural characteristics of the equipment, risk factors affecting weld quality, and the importance of adhering to relevant standards were fully considered. Consequently, the welding methods, welding materials, process parameters, and post-weld treatment control measures for LG900QT high-strength steel were clearly defined. Additionally, two sets of process evaluation test schemes were designed based on the essential and auxiliary elements of the relevant welding process evaluation standards. The test samples were strictly prepared according to the welding process evaluation standards, undergoing processes such as bevel preparation, assembly welding, post-weld treatment, and non-destructive testing of the weld. Subsequently, full-thickness joint tensile specimens, weld and heat-affected zone impact specimens, full-section metallographic specimens, and hardness specimens were cut and subjected to a series of tests. The results of non-destructive testing and destructive testing indicate that the use of the defined welding methods, welding materials, welding parameters, and post-weld treatment standards results in excellent welding performance for LG900QT high-strength steel, providing reliable support for effective welding of product equipment.

     

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