轴面单道多层激光熔覆316L不锈钢温度场与应力场数值模拟研究

Numerical simulation of temperature field and stress field of 316L stainless steel in axial plane single-pass multi-layer laser cladding

  • 摘要: 为了探究在轴面上激光增材制造熔覆层残余应力分布,减小残余应力对工件性能的影响,通过数值模拟方法,探讨基于轴面的单道多层激光熔覆316L不锈钢过程中的温度场和应力场分布规律。首先,以某空心圆柱为基底,利用有限元分析软件建立了激光熔覆的三维数值模型。其次,通过模拟计算,分析了激光功率和扫描速度等工艺参数对温度场分布的影响,并研究了熔覆过程中热应力的产生和演变规律。结果表明,扫描速度对工件最高温度的影响要比激光功率大,并且选取较低的激光功率或较高的扫描速度可以有效减小残余应力。随着扫描层数的增加,外层的温度梯度会越来越大,从而形成更大的残余应力。在激光功率800 W、扫描速度15 mm/s时,工件的残余应力和变形量最小。为优化激光熔覆工艺参数、提高熔覆层性能提供了理论指导,并为进一步的实验研究奠定了基础。

     

    Abstract: To investigate the residual stress distribution of laser additive manufacturing cladding layers on axial surfaces and reduce the impact of residual stresses on the performance of the workpiece, through numerical simulation methods, the distribution laws of the temperature field and stress field in the single-pass multi-layer laser cladding process of 316L stainless steel based on the shaft surface were discussed. Firstly, a three-dimensional numerical model of laser cladding was established using finite element analysis software, with a hollow cylinder as the substrate. Secondly, through simulation calculations, the effects of process parameters such as laser power and scanning speed on the temperature field distribution were analyzed, and the generation and evolution patterns of thermal stresses during the cladding process were studied. The results show that the scanning speed has a greater influence on the maximum temperature of the workpiece compared to the laser power, and selecting a lower laser power or a higher scanning speed can effectively reduce residual stresses. As the number of scanning layers increases, the temperature gradient of the outer layers becomes larger, leading to greater residual stresses. At a laser power of 800 W and a scanning speed of 15 mm/s, the residual stress and deformation of the workpiece are minimized. This study provides theoretical guidance for optimizing laser cladding process parameters and improving cladding layer performance, laying the foundation for further experimental research.

     

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