微织构/混合纳米流体协同微量润滑对车削Inconel 718的影响

Effect of micro-texture/hybrid nanofluid synergistic MQL on the turning Inconel 718

  • 摘要: 为了揭示刀具微织构和纳米流体的协同微量润滑机理,开展了MoS2、多壁碳纳米管(multi-walled carbon nanotubes,MWCNTs)和MoS2/MWCNTs混合纳米流体和刀具前/后刀面的微坑/微槽织构微量润滑车削Inconel 718高温合金的实验研究。采用皮秒激光技术在陶瓷刀片的前/后刀面加工出微坑/微槽织构并利用激光共聚焦显微镜进行了表征。制备了MoS2、MWCNTs和MoS2/MWCNTs混合纳米流体,测定了其黏度和表面张力。对纳米流体和微织构的协同影响润湿性进行了测试。进行了切削速度、前刀面微织构、后刀面微织构和纳米流体种类的四因素四水平的正交切削实验,评价指标为切削力、三维表面粗糙度和切屑变形系数。实验结果表明,在减小切削力和切屑变形方面,MoS2纳米流体、前刀面平行槽微织构和后刀面圆坑微织构的协同作用最优;在降低表面粗糙度方面,MoS2/MWCNTs混合纳米流体、前刀面平行槽微织构和后刀面圆坑微织构效果更好。

     

    Abstract: In order to reveal the synergistic mechanism of tool micro-texture and nanofluid, experimental studies on MQL turning of Inconel 718 high temperature alloy with micro-pit/micro-groove texture on flank and rear surfaces and MoS2, multi-walled carbon nanotubes (MWCNTs) and MoS2/MWCNTs hybrid nanofluid were carried out. The micro-holes and micro-groove textures were fabricated on the cutting tool's flank and rear surfaces using picosecond laser technology. The textures were characterized using a laser confocal microscope. MoS2, MWCNTs, MoS2/MWCNTs mixed nanofluids were prepared, and the viscosity, thermal conductivity and surface tension were determined. The synergistic influence of nanofluids and microtextures on wettability was tested. Orthogonal cutting experiments with four factors and four levels of cutting speed, microtextures on the front face, microtexture on the back face and type of nanofluid were carried out and evaluated in terms of cutting force, cutting temperature, three-dimensional surface roughness and chip deformation coefficient. The experimental results showed that the cutting force and chip deformation were the lowest for MoS2 nanofluid, parallel groove microtextures on the flank surface and round pit microtextures on the rear surface; the surface roughness was the lowest for MoS2/MWCNTs hybrid nanofluid, parallel groove microtextures on the flank surface and round pit microtextures on the rear surface.

     

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