钻削参数对钻削TC4小孔切削力的影响

The influence of drilling parameters on the cutting force in machinging TC4 small hole by drilling

  • 摘要: 为研究钻削TC4小孔时切削力的特性,采用正交试验及单因素试验方法,以钻头直径、钻削速度和进给量为因素,研究了主要钻削参数对钻头轴向力、扭矩的影响规律,并依据试验结果建立了轴向力及扭矩的经验公式。结果表明,钻削参数对轴向力及扭矩的影响程度排序为d>fn>vc,当钻削速度为20 m/min时轴向力及扭矩较低,有利于降低切削力引起的加工误差;轴向力及扭矩的经验公式拟合程度较高,显著性较强,可以比较准确地预测该试验系统参数范围内的钻头轴向力及扭矩。

     

    Abstract: In order to study the characteristics of cutting force when drilling TC4 small holes, orthogonal test and one-way test methods were used to investigate the influence of basic drilling parameters on axial cutting force and torque of the drill by taking the drill diameter, drilling speed and feed as factors, and empirical formulas for the axial force and torque were established on the basis of the test results. The results show that the influence of drilling parameters on axial force and torque is in the following order d > fn > vc, when the drilling speed is 20 m/min, the axial cutting force and torque are lower, which is conducive to reducing the machining error caused by cutting force. The empirical formula for the axial force and torque has a high degree of fit and high significance, and it can accurately calculate the axial force and torque of the drill within the parameter range of the test system.

     

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