刚性链链轮齿形结构创新设计研究

Research on innovative design of rigid chain sprocket tooth profile structure

  • 摘要: 针对刚性链系统工作过程振动大、稳定性差的问题,首先基于刚性链啮合过程受力分析,阐明了传统齿形结构链轮工作性能不足的内在机理,并据此设计了一种“两圆弧一渐开线”的新型链轮齿形结构。其次,以此为基础,建立了刚性链系统的Recurdyn动力学模型,对比分析了新型齿形结构链轮对刚性链系统动力学特性的影响。最后,将新型齿形结构链轮应用于升降系统,以振动加速度为指标进行了工作性能验证。结果表明,在相同工况下,采用新型齿形结构链轮后,刚性链系统的振动得到了有效抑制,证明了所设计链轮齿形结构的科学性,为今后刚性链系统的优化设计奠定了重要基础。

     

    Abstract: In response to the issues of significant vibration and inadequate stability encountered during the operation of the rigid chain system, first based on the force analysis of rigid chain meshing process, the intrinsic mechanism of insufficient work performance about the traditional tooth-shaped structure sprocket was critically examined. Consequently, a novel sprocket tooth profile characterized by "two arcs and one involute" was designed. Building upon this innovation, a Recurdyn dynamic model of the rigid chain system was developed, the influence of a new toothed structure sprocket on the dynamic characteristics of rigid chain systems was compared and analyzed. Subsequently, the newly designed tooth-shaped structure sprocket was integrated into a lifting system, and its performance was evaluated using metrics such as vibration acceleration. The findings indicate that under identical operating conditions, the implementation of the new tooth-shaped structure significantly mitigates vibration within the rigid chain system. This outcome not only validates the scientific rationale behind the design but also establishes a critical foundation for future optimization efforts in rigid chain systems.

     

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