机械密封环抛光装置设计

Design of mechanical seal ring polishing equipment

  • 摘要: 针对核主泵密封环复杂形面抛光的加工需求,设计了一款具有四轴联动、抛光载荷监测功能的核主泵密封环抛光装置。规划了抛光装置的卧式布局,设计并分析了关键零部件。开发了装置控制系统,控制系统采用“嵌入式运动控制器-驱动器-电机”方案,通过电机驱动滚珠丝杠实现直线轴运动,力传感器可对抛光载荷开展监测。在研制的抛光装置上,开展了典型密封环抛光工艺试验,抛光160 min,平均抛光载荷26 N,密封环粗糙度Ra由282 nm降到5.9 nm,满足了密封环抛光加工需求。为核主泵密封环的高质量高效加工提供了装备和工艺,有助于提升核主泵密封件高精度制造的技术水平。

     

    Abstract: To meet the processing requirements of the complex-shaped surface of reactor coolant pump seal ring, a piece of polishing equipment with four-axis linkage and polishing load monitoring function has been designed. The layout of the polishing equipment is horizontal, and its essential parts are designed and analyzed. The control system of the equipment operates based on the "embedded motion controller-driver-motor" scheme. In the scheme, linear axis movement is achieved by motors driving the ball screw mechanism, and a force sensor can monitor the polishing load in real time. Typical seal ring polishing tests are conducted on the polishing equipment. After 160 min polishing under an average load of 26 N, the roughness Ra of the seal ring decreases from 282 nm to 5.9 nm, meeting the polishing processing requirements of the sealing ring. It offers both equipment and process for high-quality and high-efficiency processing of reactor coolant pump seal ring, and helps to improve the technical level of high-precision manufacturing of seal ring.

     

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