基于多目标优化的加工中心载荷谱编制方法研究

Research on method of load spectrum compilation for machining centers based on multi objective optimization

  • 摘要: 为了优化数控机床可靠性加载试验,提升加载载荷与实际切削载荷的一致性,以加工中心为研究对象,研究基于多目标优化的载荷谱编制方法。首先,通过切削载荷采集系统采集不同切削参数下的切削载荷,将自适应阈值与小波包阈值降噪相结合,对采集的切削载荷进行数据降噪。其次,基于广义帕累托分布(generalized Pareto distribution, GPD),对降噪后的切削载荷进行极值外推,提出一种多目标优化最佳阈值确定方法。该方法通过平均剩余寿命(mean residual life, MRL)图进行阈值初选后,利用非支配排序进行多目标优化,从而获得极值外推最佳阈值,并据此重构载荷。最后,通过Goodman雨流计数法进行了8级载荷谱编制。结果表明,通过多目标优化可以有效优化极值外推的阈值,提高载荷谱的准确性。研究为加工中心载荷谱编制提供方法参考,为后续开展可靠性试验、加速试验等提供理论依据。

     

    Abstract: In order to optimize the reliability loading test of CNC machine tools and improve the consistency between the loading load and the actual cutting load, taking machining centers as the research object, the compilation of load spectra based on multi-objective optimization was investigated. Firstly, the cutting load under different cutting parameters was collected by the cutting load acquisition system, and the adaptive threshold and wavelet packet threshold were combined to reduce the data noise of the collected cutting load. Secondly, based on generalized Pareto distribution (GPD), a multi-objective optimal threshold determination method was proposed by extrapolating the cutting load extremum after noise reduction. The threshold value was selected by mean residual life (MRL) plot, and multi-objective optimization was carried out by the non-dominated sorting method. The optimal threshold value of extreme value extrapolation is obtained, and the load was reconstructed according to it. Finally, an eight-level load spectrum was compiled using the Goodman rainflow counting method. The results indicate that multi-objective optimization can effectively optimize the threshold for extreme value extrapolation and improve the accuracy of load spectra. A methodological reference for the compilation of load spectra for machining centers is provided, and provides a theoretical basis for subsequent reliability and acceleration tests.

     

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