基于小波包分解重构的变工况行星齿轮箱故障诊断

Fault diagnosis of variable operating condition planetary gearbox based on wavelet decomposition reconstruction

  • 摘要: 针对在变工况环境下齿轮箱故障振动数据复杂程度高和故障特征难以提取的问题,提出一种基于小波包分解的三通道数据融合和多尺度残差网络的变工况齿轮箱故障诊断方法。该方法利用小波包分解重构将齿轮箱三通道振动信号进行融合,并利用格拉姆角和图像编码方法转化为二维图像;使用多尺度卷积结构与残差结构相结合的网络结构对变工况齿轮箱故障进行诊断;引入高效通道注意力机制,增强不同尺度卷积下提取到不同特征的敏感性,从而提高模型的表征能力和分类性能。实验结果表明,所提方法在定转速、变负载故障数据下诊断准确率可达到99.59%,定负载、变转速故障数据下诊断准确率可达到98.58%,证明该方法可以有效地弱化运行中变转速和变负载对故障特征的影响。

     

    Abstract: Aiming at the high complexity of gearbox fault vibration data in the variable operating condition environment and the difficulty of extracting fault features, a fault diagnosis method for variable operating condition gearboxes based on wavelet packet decomposition of three-channel data fusion and multiscale residual network is proposed. The method utilizes wavelet packet decomposition reconstruction to fuse the three-channel vibration signals of the gearbox and transforms them into a two-dimensional image using Gram angle and image coding methods. A network structure combining a multi-scale convolutional structure and a residual structure is used to diagnose the faults of gearboxes with variable operating conditions. An efficient channel attention mechanism is introduced to enhance the sensitivity of different features extracted under different scales of convolution, so as to improve the model's characterization ability and classification performance. An efficient channel attention mechanism is introduced to enhance the sensitivity of different features extracted under different scales of convolution, so as to improve the model's characterization ability and classification performance. The experimental results show that the proposed method can achieve a diagnostic accuracy rate of 99.59% under the condition of constant speed and variable load fault data, and 98.58% under the condition of constant load and variable speed fault data, which proves that this method can effectively weaken the influence of variable speed and variable load during operation on fault features.

     

/

返回文章
返回