微量液氮低温冷却切削Ni40Fe30Co20Al10加工表面完整性研究

Surface integrity study of Ni40Fe30Co20Al10 machined by cryogenic cooling with micro liquid nitrogen cutting

  • 摘要: 高熵合金Ni40Fe30Co20Al10在低温下具有高塑性、高强度、高硬度与耐腐蚀等综合优异性能,在航空航天领域应用潜力大。但切削时冷却不足导致切削温度过高,对加工表面破坏严重。针对高熵合金切削温度高的问题,采用微量液氮低温冷却的切削方式,避免了干切削温度过高与大流量液氮冷却局部过冷问题。端面车削试验结果表明,微量液氮低温冷却能提升加工表面质量。研究了不同工况条件下的刀具磨损机理,并基于刀具磨损机理,揭示了冷却条件和切削速度对加工表面完整性的影响规律。高速切削加工时,采用微量液氮低温冷却的方式可显著改善加工表面质量;结合切削温度与切削力的变化,揭示了不同冷却条件、切削速度下加工硬化和硬化层深度的成因。

     

    Abstract: The high-entropy alloy Ni40Fe30Co20Al10 has a combination of excellent properties such as high plasticity, high strength, high hardness and corrosion resistance at low temperatures, and has a large potential for application in the aerospace field. However, insufficient cooling during cutting leads to high cutting temperature and serious damage to the machined surface. For the high cutting temperature problem of high-entropy alloys, the cutting method of cryogenic cooling with micro liquid nitrogen was adopted to avoid the problem of high dry cutting temperature and local overcooling with large flow liquid nitrogen cooling. The test results of end face turning show that cryogenic cooling with micro liquid nitrogen can improve the machining surface quality. The tool wear mechanism under different working conditions was studied, and based on this mechanism, the influence of cooling conditions and cutting speed on the machining surface integrity was revealed. The machined surface quality can be significantly improved by the use of cryogenic cooling with micro liquid nitrogen in high-speed cutting. The causes of work hardening and the depth of hardened layer under different cooling conditions and cutting speeds are revealed by combining the changes of cutting temperature and cutting force.

     

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