刀轴倾角对TC4钛合金铣削力和表面质量的影响研究

Study on the influence of cutter axis angle on milling force and surface quality of TC4 titanium alloy

  • 摘要: 在多轴铣削加工领域,刀轴姿态是影响切削力学响应及工件表面质量的关键要素之一。通过理论建模分析了刀轴前倾角和侧倾角变化对实际参与切削刃弧段切削速度的影响,进行了在±15°、±30°、±45°、±60°变刀轴倾角下对TC4钛合金的铣削实验,研究和分析了刀轴倾角变化对铣削力动态响应及工件表面形貌和粗糙度的影响规律。结果表明,相较于前倾角α,侧倾角β的变化对引发切削过程中的铣削力波动更为显著;侧倾角β在−30°~45°时,前倾角α在−60°~45°时,更有利于抑制切削层尺寸参数变化对铣削力波动的负面影响;前倾角α为−30°和30°时,轴向铣削力最大值有明显降低的现象,有利于延长刀具使用寿命;前倾角α介于30°~60°能够有效减少鳞状缺陷个数,提升工件的表面质量。

     

    Abstract: In the field of multi-axis milling, tool inclination is one of the key factors affecting the mechanical response and workpiece surface quality. The specific influence of the change of the lead angle and the tilt angle on the cutting speed of the in-cut cutting edge was analyzed based on theoretical modeling. The effect laws of the inclination angle of the dynamic response of the milling force and the surface morphology and roughness of the workpiece were researched based on the cutting experiment under the angle of ± 15°, ± 30°, ± 45°and ± 60°. The results show that, compared with the lead angle α, the change of tilt angle β is more significant on the vibration effect in the cutting process. When the tilt angle β is between −30° and 45°, and the lead angle α is between −60° and 45°, it is better to suppress the negative effect of milling force fluctuations on the machining process. When the inclination angle is −30° and 30°, the maximum axial milling force is significantly reduced, which is beneficial to prolong the tool life. When the lead angle α is between 30° and 60°, it can effectively reduce the number of squamous defects and improve the surface quality of the workpiece.

     

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