考虑结合面刚度的卧式加工中心整机结构分析

Structural analysis of horizontal machining center considering joint surface stiffness

  • 摘要: 为准确分析精密卧式加工中心的静动态特性并找出薄弱环节,提出了一种结合面刚度和阻尼的计算方法,并建立了考虑结合面刚度的有限元仿真模型。在静刚度分析中,XYZ三向静刚度分别为93.85、117.45、182.54 N/μm。其中,X向刚度最弱。动态特性分析显示,机床前四阶固有频率分别为44.22、74.40、87.19、105.68 Hz,且其中三阶模态由立柱引起,表明立柱是动态特性的薄弱环节。刚柔耦合仿真分析进一步表明,影响整机刚度的重要性依次为立柱、主轴箱、床身、工作台。综上分析可得,立柱是该卧式加工中心静动态特性的薄弱环节,改进立柱结构可有效提升整机的静动态性能。

     

    Abstract: To accurately analyze the static and dynamic characteristics of the precision horizontal machining center structure and identify its weak links, a method for calculating the stiffness and damping of the joint surface of the computer bed was proposed, and a finite element simulation model considering the stiffness of the joint surface was established. In the static stiffness analysis, the X, Y, and Z directional static stiffness of the horizontal machining center were calculated to be 93.85, 117.45, and 182.54 N/μm, respectively. Among the three directional stiffness, the X directional stiffness was the weakest. In the dynamic characteristic analysis, it was found that the first four natural frequencies of the machine tool were 44.22, 74.40, 87.19, and 105.68 Hz, respectively, and three of the first four order formations were caused by columns, which were the weak links affecting the dynamic characteristics of the horizontal machining center. In the rigid flexible coupling simulation analysis, it was found that the order of importance affecting the overall stiffness of the machine is column, spindle box, bed body, and worktable. Based on the above analysis, it can be concluded that the column is the weak link affecting the static and dynamic characteristics of the horizontal machining center. Improving the column structure can effectively enhance the static and dynamic performance of the entire machine.

     

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