基于改进SVR的薄壁回转壳体装夹布局多目标优化方法

Multi-objective optimization method for fixture layout of thin-walled rotational shell based on improved SVR

  • 摘要: 薄壁回转壳体刚性弱、易变形,合理的装夹布局可有效提高加工精度。多变量、多目标的装夹布局优化需要大量迭代计算,为此提出了一种基于黑翅鸢算法改进支持向量回归(black-winged kite algorithm support vector regression, BKA-SVR)与多目标粒子群算法(multi-objective particle swarm optimization,MOPSO)的薄壁回转壳体多点支撑装夹布局优化方法。首先,以支撑位置与夹紧力为优化变量,建立了虑及装夹变形、加工变形与振动的薄壁回转壳体装夹布局优化模型。其次,利用最优拉丁超立方抽样(optimal Latin hypercube sampling, OLHS)获取样本集,构造了BKA-SVR代理预测模型。再次,基于MOPSO获取Pareto前沿解,利用CRITIC权重法确定最优装夹布局。最后,以密封舱体为研究对象,针对焊缝加工求取了多点内撑夹具的最优布局,通过铣削试验表明优化后的多点支撑能满足壁厚精度要求。

     

    Abstract: Thin-walled rotational shells are characterized by low rigidity and susceptibility to deformation, where reasonable fixture layouts can effectively enhance machining accuracy. However, the multi-variable and multi-objective optimization of fixture layouts requires extensive iterative computations. To address this challenge, a multi-point internal support fixture layout optimization method for thin-walled rotational shells is proposed, black-winged kite algorithm support vector regression (BKA-SVR) model and a multi-objective particle swarm optimization (MOPSO) algorithm. Firstly, an optimization model is established with support positions and clamping forces as variables, considering clamping deformation, machining deformation, and vibration. Secondly, optimal Latin hypercube sampling (optimal Latin hypercube sampling, OLHS) is employed to generate a sample dataset to construct a BKA-SVR surrogate prediction model. Thirdly, the Pareto front solutions are obtained using MOPSO, and the optimal fixture layout is determined via the CRITIC weighting method. Finally, taking a sealed cabin as the research object, the optimal layout of a multi-point internal support fixture is derived for weld seam machining. Milling tests demonstrate that the optimized multi-point support configuration satisfies wall thickness accuracy requirements.

     

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