基于相关性分析的工程陶瓷磨削表面粗糙度声发射智能预测

Acoustic emission prediction of grinding surface roughness of engineering ceramics based on correlation analysis

  • 摘要: 工程陶瓷因其优异的性能在工业中应用广泛,鉴于工程陶瓷在工业应用中对磨削加工精度的高要求,通过分析工程陶瓷磨削声发射(acoustic emission, AE)信号特征值,利用Copula 函数相关性分析精准确定磨削声发射信号的最佳频段和特征值,进而基于鲸鱼优化算法(whale optimization algorithm, WOA)优化的随机森林(random forest, RF)神经网络,构建智能预测模型,以实现对工程陶瓷(涵盖氧化铝陶瓷和氧化锆陶瓷)磨削表面粗糙度的精准预测。分析结果表明,部分稳定氧化锆陶瓷最大预测误差仅为8.32%,氧化铝陶瓷最大预测误差仅为7.71%。为工程陶瓷磨削加工质量的实时智能监测提供可靠参考和技术支持。

     

    Abstract: Engineering ceramics are widely used in industry for their excellent properties. Given the high precision requirements for grinding such ceramics, the acoustic emission (AE) signal characteristics during the process are analyzed. By applying Copula function correlation analysis, the optimal frequency band and characteristics of the AE signals are identified. Furthermore, based on the random forest (RF) neural network optimized by the whale optimization algorithm (WOA), an intelligent prediction model is constructed to achieve precise prediction of the surface roughness of engineering ceramics, including alumina and zirconia ceramics. The results show that the maximum prediction errors are only 8.32% for partially stabilized zirconia ceramics and 7.71% for alumina ceramics, offering a reliable reference and technical support for real-time intelligent monitoring of grinding quality in engineering ceramics.

     

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