复合材料自动铺丝装备及软件技术的发展现状及挑战

Research status and challenges of automatic fiber placement equipment and software technology for composite materials

  • 摘要: 复合材料因其具有高比强度、高比模量和耐腐蚀性等优点,在航空航天等关键领域得到广泛应用。为解决自动铺丝(automated fiber placement,AFP)技术在装备和软件方面存在的挑战,深入分析了AFP技术在国内外的发展现状及趋势,国外AFP技术相对成熟,拥有先进的装备和成熟的软件系统,可实现复杂构件的精准铺放和实时监控。相比之下,国内AFP装备仍处于发展阶段,在铺放精度、生产效率和稳定性方面有待提升。同时,国内AFP软件在复杂构件轨迹规划算法上尚未形成统一标准,导致软件功能和效率与国外存在差距。这些因素制约了我国复合材料构件制造水平的提升。因此,AFP装备及软件技术的发展与应用成为复合材料复杂构件自动化成型的研究热点。文章分析了龙门式、卧式和机器人式铺丝机,并对国内外自动铺丝机的研究进展进行了分析与总结。综述了自动铺丝路径规划与运动仿真的相关研究,以及我国AFP技术与国际先进水平的差距与现存挑战。最后,文章对AFP装备与软件的发展趋势进行了总结与展望,为铺丝机的设计与优化提供了参考方向,旨在推动复合材料在我国航空航天等领域的应用,助力新一代铺放装备的升级。

     

    Abstract: The high specific strength, high specific modulus, and corrosion resistance of composite materials make them widely used in critical fields such as aerospace. To address the challenges in automated fiber placement (AFP) technology regarding equipment and software systems, a comprehensive analysis of the current development status and trends of AFP technology both domestically and internationally is conducted. Globally, AFP technology has achieved relative maturity, featuring advanced equipment and well-developed software systems capable of precise fiber placement and real-time monitoring for complex composite components. In contrast, China's AFP equipment is still in the development phase, requiring significant improvements in placement accuracy, production efficiency, and operational stability. Furthermore, domestic AFP software systems currently lack standardized algorithms for trajectory planning of complex components, resulting in noticeable gaps in functionality and computational efficiency compared to international counterparts. These technological limitations collectively constrain the advancement of China's composite component manufacturing capabilities to higher precision and productivity levels. Therefore, the development and application of AFP equipment and software technology have become research hotspots for the automated forming of complex composite components. This paper analyzes gantry-type fiber placement machines, horizontal fiber placement machines, and robotic fiber placement machines, summarizing and analyzing the research progress of automated fiber placement machines domestically and internationally. It reviews relevant studies on automated fiber placement path planning and motion simulation, as well as the gaps and existing challenges between China’s AFP technology and international advanced levels. Finally, this paper summarizes and forecasts the development trends of AFP equipment and software, providing a reference direction for the design and optimization of fiber placement machines, aiming to promote the application of composite materials in fields such as aerospace in China and facilitate the upgrading of the next generation of AFP equipment.

     

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