基于机器学习的动车传动齿轮修形仿真研究

Simulation research on traction transmission gear modification based on machine learning

  • 摘要: 动车传动齿轮在工作过程中存在齿面偏载和啮合冲击等问题,易造成齿轮失效。为改善此类问题,以CRH3动车为例,在Romax软件中建立了包含车轴和轴承的齿轮传动系统三维模型。基于RFE-XGBoost (recursive feature elimination-extreme gradient boosting)特征选取模型,从通常采用的9个修形参数中筛选出最优修形参数组合。以筛选后的最优修形参数组合为输入变量,单位长度法向载荷为响应变量,分别基于反向传播(back propagation, BP)神经网络神经网络、随机森林回归、XGBoost算法构建了代理模型,并进行对比选择。最后采用粒子群优化(particle swarm optimization, PSO)算法调用代理模型,以单位长度法向载荷最小为优化目标,对齿轮修形参数取值进行寻优计算。优化结果表明,齿向斜度为13.6 μm、齿端修薄长度为18.5 mm、齿端修薄量为4.4 μm时齿轮修形效果最佳。通过Romax仿真计算验证,其单位长度法向载荷下降了24.36%,传动误差值下降了69.91%,有效改善了齿轮传动性能,缓解了齿面偏载的现象。研究结果可为齿轮修形方案选择和优化设计提供参考。

     

    Abstract: During the operation of high-speed power car transmission gears, issues such as uneven load distribution on the tooth flank and gear mesh impact may occur, which potentially lead to gear failure. To address these issues, a three-dimensional model of the gear transmission system, including the axle and bearing components, was developed in Romax software using the CRH3 as a case study. Based on the recursive feature elimination-extreme gradient boosting (RFE-XGBoost) feature selection model, the optimal combination of modification parameters was selected from the nine commonly adopted modification parameters. With the selected optimal modification parameters as input variables and the unit length normal load as the response variable, surrogate models were constructed based on the back propagation (BP) neural network, random forest regression and XGBoost algorithm respectively, and then compared and selected. Finally, the particle swarm optimization (PSO) algorithm was adopted to call the surrogate model, and the optimization objective was set as the minimum of the unit-length normal load. The optimization calculation was carried out for the parameter values of gear modification. The optimization results indicate that the best gear modification effect is achieved when the helix angle modification is 13.6 μm, and the tip relief length is 18.5 mm and the tip relief amount is 4.4 μm. Through Romax simulation calculation verification, the unit length normal load decreased by 24.36%, the transmission error value decreased by 69.91%, effectively improving the performance of gear transmission and alleviating the phenomenon of uneven load distribution on the tooth surface. The research results can provide references for the selection of gear modification schemes and the optimization design.

     

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