侧铣加工能源碳排放率预测及切削参数多目标优化

Prediction of energy carbon emission rate in side milling machining and multi-objective optimization of cutting parameters

  • 摘要: 针对数控机床的高能耗特性,提出一种基于改进蜣螂优化(improved dung beetle optimization, IDBO)算法结合最小二乘支持向量回归(least squares support vector regression, LSSVR)的能源碳排放率(energy carbon emission rate, ECER)预测模型,并进行其与加工精度和切除效率的多目标优化研究。首先,以ECER作为评估指标开展侧铣正交试验;其次,提出对蜣螂优化算法进行引入Bernoulli混沌映射、动态自适应步长调节参数3和对最优解进行Levy飞行扰动的组合改进,建立了IDBO-LSSVR-ECER预测模型并进行了交叉验证试验;最后,建立以ECER、表面粗糙度和材料去除率(material removal rate, MRR)为优化目标的三目标模型,基于第三代非支配排序遗传算法(third generation non-dominant sorting genetic algorithm, NSGA-III)求解得到最优工艺参数组合。试验结果表明,所提模型在ECER的预测精度上有所提升,均方根误差(root mean square error, RMSE)、平均绝对误差(mean absolute error, MAE)和平均绝对百分比误差(mean absolute percentage error, MAPE)均显著降低,多目标优化结果可为制造业提供合理的铣削参数建议。

     

    Abstract: In view of the high energy consumption characteristics of CNC machine tools, an energy carbon emission rate (ECER) prediction model based on the improved dung beetle optimization (IDBO) algorithm combined with least squares support vector regression (LSSVR) was proposed. And the multi-objective optimization study of its relationship with machining accuracy and excision efficiency was carried out. Firstly, ECER was used as the evaluation index to carry out the orthogonal test of side milling. Secondly, the dung beetle optimization algorithm was proposed to introduce Bernoulli chaos map, dynamic adaptive step size adjustment parameters and Levy flight perturbation for the optimal solution, and the IDBO-LSSSVR-ECER prediction model was established and cross-validation experiments were carried out. Finally, a three-objective model with ECER, surface roughness and material removal rates as optimization objectives was established, and the optimal combination of process parameters was obtained based on the third generation non-dominant sorting genetic algorithm (NSGA-III). Experimental results show that the prediction accuracy of ECER is improved, and root mean square error (RMSE), mean absolute error (MAE) and mean absolute percentage error (MAPE) are significantly reduced, and the multi-objective optimization results can provide reasonable milling parameter suggestions for the manufacturing industry.

     

/

返回文章
返回