面向具有非对称结构和多行程工况的摇臂焊接机精度对称优化

Symmetrical optimization of precision for rocker arm welding machines with asymmetric structures and multi stroke working conditions

  • 摘要: 针对多规格结构对称性工件加工所产生的结构对称性和对称精密性提升问题,提出了面向具有非对称结构和多行程工况的机床精度对称优化方法,以摇臂焊接机为对象,通过构建工件定位面变形和对应定位面变形差值的优化目标进行多目标优化,实现整机的精度对称性优化和精度等级提升。研究结果表明,优化后摇臂焊接机各行程的定位面变形量均减少26.2%以上,定位面变形差值均减少47.9%以上;各定位面的形位误差均得到改善,垂直度公差提升2个等级,倾斜度公差提升1个等级,同心度公差提升1个等级,这表明所提出的面向具有非对称结构和多行程工况的机床精度对称优化方法具有较高的合理性和有效性,可为机床的优化设计提供参考价值。

     

    Abstract: To address the issues of structure symmetry and symmetrical precision improvement caused by the machining of multi-specification symmetric workpieces, a symmetrical optimization method for machine tool accuracy with asymmetric structures and multi-stroke working conditions is proposed. The rocker arm welding machine is taken as the research object. By constructing optimization objectives for the deformations of the workpiece positioning surfaces and the corresponding deformation differences of the positioning surfaces, multi-objective optimization is carried out to improve the precision symmetry and precision class of the whole machine. The optimization results show that the deformations of the positioning surfaces of each stroke of the rocker arm welding machine are reduced by more than 26.2%, and the differences in deformations of the positioning surfaces are reduced by more than 47.9%. The form and position errors of each positioning surface are improved, with verticality tolerances enhanced by 2 grades, inclination tolerances by 1 grade, and concentricity tolerances by 1 grade. This indicates that the proposed symmetrical optimization method for machine tools with asymmetric structures and multi-stroke working conditions has high rationality and effectiveness, providing reference value for the optimization design of machine tools.

     

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