高频振动辅助工艺对 316L激光熔覆层性能的影响

Influence of high-frequency vibration-assisted process on the properties of 316L laser cladding layers

  • 摘要: 文章采用一种独特的激光熔覆辅助高频振动装置,在316L不锈钢基体表面激光熔覆制备316L熔覆层。采用光学显微镜、扫描电镜、维氏显微硬度计、摩擦磨损试验机和三维光学轮廓仪对熔覆层宏观形貌、显微组织、显微硬度和耐磨性能进行了分析。激光熔覆辅助高频振动装置使用固定频率(20 kHz)的高频振子,通过探头与基体接触,并靠近熔池来传递振动能量。探讨了不同激光功率对熔覆层稀释率的影响,对比研究了有无高频振动熔覆层的横截面形貌和微观组织,分析了产生不同结果的原因。结果表明,高频振动作用能够使得熔池的热量分布均匀化,降低稀释率,能破碎和阻止枝状晶或柱状晶的生长,增加形核率,实现晶粒细化。此外,高频振动能够提高熔覆层的显微硬度,强化熔覆层的耐磨性。最后分析了高频振动提高熔覆层性能的机理。

     

    Abstract: A unique laser cladding-assisted high-frequency vibration device was applied to prepare the 316L cladding layer by laser cladding on the surface of the 316L stainless steel substrate. The macroscopic morphology, microstructure, microhardness, and wear resistance of the cladding layer were analyzed by optical microscope, scanning electron microscope, Vickers microhardness tester, friction and wear tester, and three-dimensional optical profiler. The laser cladding-assisted high-frequency vibration device uses a high-frequency oscillator with a fixed frequency (20 kHz) to transfer vibration energy through the probe in contact with the substrate and close to the molten pool. Effect of different laser powers on the dilution rate of the cladding layer were explored. The cross-sectional morphology and microstructure of the cladding layer with and without high-frequency vibration the reasons for the different results. The results indicate that high-frequency vibration can homogenize the heat distribution in the molten pool, reduce the dilution rate, break and inhibit the growth of dendritic or columnar crystals, increase the nucleation rate, and achieve grain refinement. In addition, high-frequency vibration can improve the microhardness of the cladding layer and enhance its wear resistance. Finally, the mechanism by which high-frequency vibration improves the performance of the cladding layer is analyzed.

     

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