K403铸造高温合金低温微量润滑车削加工性能研究

Research on machining performance of low-temperature minimum quantity lubrication in turning of K403 cast superalloy

  • 摘要: 针对K403铸造高温合金加工中切削温度高、切削力大,导致刀具磨损严重,加工表面质量和加工精度难以保证的问题,提出了K403铸造高温合金低温微量润滑切削方法。分别在LN2、微量润滑(minimum quantity lubrication, MQL)、ScCO2、ScCO2+MQL、ScCO2+MQL+Air(压缩空气)这5种冷却条件下开展了K403铸造高温合金微量润滑切削试验。结果表明,采用ScCO2+MQL的冷却方式在冷却效能和润滑性能方面具有良好的综合性能,可减少K403铸造高温合金已加工表面缺陷,降低表面粗糙度Ra,减少刀具磨损,降低切削力,有效提升了K403铸造高温合金车削加工性能,为K403铸造高温合金的精密切削加工提供了有力的技术支撑。

     

    Abstract: Aiming at the problems of high cutting temperature and large cutting forces in the machining of K403 cast superalloy, which lead to severe tool wear and difficulties in ensuring machining surface quality and machining accuracy, a low-temperature minimum quantity lubrication (MQL) cutting method for K403 cast superalloy is proposed. Experiments on minimum quantity lubrication cutting of K403 cast superalloy were conducted under five cooling conditions, namely liquid nitrogen (LN2), minimum quantity lubrication (MQL), supercritical carbon dioxide (ScCO2), ScCO2 + MQL, and ScCO2 + MQL + Air. The results show that the cooling strategy of ScCO2 + MQL exhibits excellent comprehensive performance in terms of cooling efficiency and lubrication. This approach can effectively reduce surface defects on the machined surface of K403 cast superalloy, lower surface roughness Ra, decrease tool wear, and reduce cutting forces, thereby effectively improving the turning performance of K403 cast superalloy. This study provides valuable technical support for the precision cutting of K403 cast superalloy.

     

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