微织构对大规格链条销轴-套筒副摩擦学性能的影响研究

Research on the influence of micro-texture on tribological properties of large-sized chain pin-sleeve pairs

  • 摘要: 表面微织构技术是一种有效改善摩擦副工作性能的有效方法。但是,当前针对微织构化表面摩擦学性能的研究大多在稳定转动或移动工况下开展,表面微织构对链条销轴-套筒副为代表的往复转动摩擦副的影响效果及机理研究还有待深入。文章通过在销轴表面与套筒内壁设计制备不同类型和参数的微织构,对比研究了微织构形状、尺寸、面积率及分布位置对往复转动销轴-套筒副摩擦学性能的影响。试验结果表明,相比于凹坑与网纹微织构,相同参数的直槽微织构在销轴表面与套筒内壁均表现出了更显著的减摩效果。分析认为,直槽微织构有助于润滑油浸入与磨屑排出,改善接触界面的润滑状态,从而有效降低摩擦。微织构尺寸和面积率是影响直槽微织构摩擦学性能的重要参数。在研究范围内,宽度为2 mm、面积率为27%的直槽微织构性能最优,销轴-套筒副稳定摩擦因数约为0.102,仅为无织构条件下的75%,销轴表面磨损形貌较为平整,消除了局部严重磨损。研究表明,微织构可以显著影响往复运动摩擦副的工作性能,通过微织构参数的合理设计可以实现减摩与抗磨双重优化,研究结果为链条销轴-套筒副等往复转动摩擦副的设计提供了理论依据与试验参考。

     

    Abstract: Surface micro-texturing has been widely recognized as an effective approach to enhance the tribological performance of frictional components. However, current investigations on textured surfaces are predominantly conducted under conditions of steady rotation or translational motion. The influence and underlying mechanisms of surface micro-textures on reciprocating friction pairs, such as the chain pin-sleeve pair, remain insufficiently explored. In this study, various types and parameters of micro-textures were fabricated on the surface of pin and the inner walls of sleeves. A comparative analysis was conducted to examine the effects of micro-texture geometry, size, area ratio, and spatial distribution on the tribological behavior under reciprocating rotational conditions. Experimental results demonstrated that, among the tested texture types, straight groove textures with identical parameters provided more pronounced friction-reducing effects than pit or mesh textures when applied to both the pin surface and the inner wall of the sleeve. It was observed that the straight groove structure facilitated the retention of lubricating oil and the removal of wear debris, thereby improving the lubrication condition at the contact interface and effectively reducing friction. Micro-texture width and area ratio were identified as critical parameters influencing the tribological performance of straight groove textures. Within the experimental range, straight grooves with a width of 2 mm and an area ratio of 27% yielded optimal performance. The stable friction coefficient of the pin-sleeve pair was reduced to approximately 0.102, representing only 75% of that under the non-textured condition. Furthermore, the wear morphology on the pin surface was significantly improved, exhibiting a smoother appearance and the elimination of localized severe wear. These findings indicate that micro-textures can substantially impact the operational performance of reciprocating friction pairs. Through the rational design of texture parameters, simultaneous improvements in friction reduction and wear resistance can be achieved. The outcomes of this study provide both theoretical support and experimental reference for the design of chain pin-sleeve pairs and other reciprocating friction systems.

     

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