基于多轴联动的车齿工艺拓扑修形方法研究

Research on topological remodeling method for gear skiving process based on multi-axis interleaved motion

  • 摘要: 车齿工艺具有高效率、高精度和工艺适应性强等优势,为适应现代高性能齿轮修形加工需求,保证修形加工精度,提出一种基于多轴联动的车齿工艺拓扑修形方法。首先,通过齿条法构建标准车齿刀齿面方程,基于车齿工艺运动学原理,推导出车齿拓扑修形齿面数学模型,得到车齿刀与工件之间的映射关系;其次,根据车齿工艺多自由度加工特性,将车齿加工中刀具各轴运动通过多项式展开表示;然后,基于设计的齿廓修形曲线和齿向修形曲线,对标准齿条进行拓扑修形,利用该修形齿条加工出目标修形齿面;最后,以目标修形齿面的法向误差为优化目标,采用遗传算法对多项式进行优化求解,并得到最优实际修形齿面。仿真结果表明,该方法通过多轴联动可以有效对工件齿面进行拓扑修形,且修形误差较小,满足修形加工精度要求。

     

    Abstract: The gear skiving process is characterized by high efficiency, high precision, and strong adaptability to various processes. To satisfy the modern requirements for high-performance gear modification processing and ensure modification accuracy, a topological modification method for gear skiving based on multi-axis linkage has been proposed. Initially, the standard gear skiving tool tooth surface equation was constructed using the rack generation method. By applying the kinematic principles of the gear skiving process, the mathematical model of the topological modification tooth surface was derived, establishing the mapping relationship between the gear skiving tool and the workpiece. Subsequently, considering the multi-degree-of-freedom processing characteristics of the gear skiving process, the motion of each axis of the tool during the cutting process was represented through polynomial expansion. Based on the designed tooth profile modification curve and tooth direction modification curve, the standard rack undergoes topological modification, and the target modification tooth surface was processed using the modified rack. Finally, with the normal error of the target modification tooth surface as the optimization objective, the genetic algorithm was employed to optimize and solve the polynomial, yielding the optimal actual modification tooth surface. Simulation results demonstrate that this method can effectively achieve topological modification of the workpiece tooth surface via multi-axis linkage, with minimal modification error, thereby meeting the required modification processing accuracy.

     

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