面向航空叶片加工的高档数控机床研制

Development of high-grade CNC machine tools for aerospace blade processing

  • 摘要: 以航发叶片、盘类零部件加工为对象,通过分析叶盘及叶片等典型零部件加工需求,确定了机床的功能要求。在此基础上,确定了机床整体布局方案,以机床规格性能参数及整体方案为依据,设计了五轴联动高档数控装备结构,并对工件装夹装置、B轴和摆动电主轴铣头等关键部件进行了详细设计与阐述。同时,自主研发了基于CAD/CAM/CNC一体化的复杂型面五轴联动编程及一体化的后置处理软件,软件利用五轴RTCP插补算法对加工轨迹进行规划,以提升工件的加工精度及进排气边缘轮廓精度,经检测,RTCP精度达到0.01 mm。以某航发叶片粗、精加工进行加工精度验证,结果表明,叶片精加工后的型面轮廓精度为−0.0233/+0.0158 mm,达到甚至超过国际同类产品水平。

     

    Abstract: Taking the processing of aero-engine blades and disk components as the research object, the functional requirements of the machine tool were determined by analyzing the processing needs of typical components such as blisks and blades. On this basis, the overall layout scheme of the machine tool was formulated. Based on the specification performance parameters and the overall scheme of the machine tool, a five-axis linkage high-grade CNC equipment structure was designed, and key components such as the workpiece clamping device, B-axis, and swing electric spindle milling head were elaborately designed and elaborated. Meanwhile, an independently developed five-axis linkage programming and integrated post-processing software based on CAD/CAM/CNC integration was created. The software utilizes a five-axis RTCP interpolation algorithm to plan the machining trajectory, so as to improve the machining accuracy of the workpiece and the contour accuracy of the intake and exhaust edges. Tests have shown that the RTCP accuracy reaches 0.01 mm. The machining accuracy verification was carried out on the rough and finish machining of a certain aero-engine blade. The results show that the profile contour accuracy of the blade after finish machining is −0.0233/ +0.0158 mm, which meets or even exceeds the level of similar international products.

     

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