薄膜反馈节流器参数设计与特性研究

Parameter design and characteristic study of thin-film feedback throttle

  • 摘要: 针对薄膜反馈节流器在静压技术中的关键作用,通过理论建模、数值分析与实验研究相结合的方法,系统探究了节流器参数设计与特性调控规律。建立了节流器流量特性数学模型,揭示了流量与节流间隙的理论关系,并分析了不同压差下薄膜形变对间隙的动态调节机制。通过搭建实验装置,测试了输入油压及节流间隙对输出油压和流量特性的影响规律。实验结果表明,输出油压随间隙增大呈单调递增趋势;流量特性方面,实验测试数据与数值计算结果整体变化趋势一致。并将该节流器应用于液体静压导轨实现导轨垂直方向刚度为2 000 N/μm,水平方向刚度为525 N/μm。该研究为薄膜反馈节流器的参数优化与高精度制造提供了理论支撑与实验依据。

     

    Abstract: Given the critical role of thin-film feedback throttles in hydrostatic technology, a systematic investigation into parameter design and characteristic regulation has been conducted through integrated theoretical modeling, numerical analysis, and experimental research. A mathematical model of the throttle’s flow characteristics has been established, revealing the theoretical relationship between flow rate and throttle clearance. The dynamic adjustment mechanism of film deformation on clearance under varying pressure differentials has been analyzed. An experimental setup was constructed to examine the influence of input oil pressure and throttle clearance on output oil pressure and flow characteristics. The experimental results demonstrated that the output oil pressure increased monotonically with increasing clearance. Regarding flow characteristics, the experimental data exhibit overall consistency with numerical calculations in terms of trend. The throttle has been applied to a hydrostatic guideway, achieving a vertical stiffness of 2 000 N/μm and a horizontal stiffness of 525 N/μm. This study provides theoretical and experimental foundations for parameter optimization and high-precision manufacturing of thin-film feedback throttles.

     

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