中央空调室内机智能装配生产线与喷涂系统设计

Design of intelligent assembly production line and spraying system for indoor units of central air conditioners

  • 摘要: 中央空调室内机作为中央空调系统的核心组件,其装配精度与生产效率是生产线的核心要素。目前,传统生产线存在智慧化程度低、工序协同性差、数据孤岛等问题,迫切需要向智能化方向转型。基于此,开展了中央空调室内机智能装配生产线与喷涂系统设计工作。首先,进行生产线总体方案设计,通过模块化布局设计与智能监测系统集成,构建了U形智能装配生产线,集成贯流风扇锁付等8个工位。其次,进行关键工位硬件系统设计,创新开发基于扭矩-角度复合控制的锁付机构、动态路径规划的喷涂系统及多工位并行的电检装置。最后,进行生产线主要工装夹具和喷涂系统设计,并分析喷涂的工艺原理和影响喷涂效果的影响因素。构建的智能装配生产线经工序平衡优化后,生产线生产效率提升86.8%,通过动态喷涂方式,使得喷涂覆盖率提高23.6%,不仅实现了中央空调室内机智能装配生产线连续化和智能化,同时也为装备制造业离散式智能制造提供技术支持。

     

    Abstract: As a core component of the central air conditioning system, the indoor unit's assembly accuracy and production efficiency are the key elements of the production line. Currently, traditional production lines suffer from low levels of intelligence, poor process coordination, and data silos, which urgently require a transformation towards intelligence. Based on this, the design work of the intelligent assembly production line and the spraying system for the central air conditioning indoor unit was carried out. Firstly, the overall production line scheme was designed. Through modular layout design and integration of intelligent monitoring systems, a U-shaped intelligent assembly production line was constructed, integrating eight workstations including the locking of the axial flow fan. Secondly, the hardware system design of key workstations was carried out. Innovative developments included a locking mechanism based on torque-angle compound control, a spraying system with dynamic path planning, and an electrical inspection device for multiple workstations in parallel. Finally, the main production line fixtures and the spraying system were designed, and the process principle of spraying and the influencing factors of spraying effect were analyzed. After the process balance optimization of the constructed intelligent assembly production line, the production efficiency of the production line increased by 86.8%. Through dynamic spraying, the spraying coverage rate increased by 23.6%. This not only realized the continuous and intelligent assembly production line of the central air conditioning indoor unit, but also provided technical support for the discrete intelligent manufacturing in the equipment manufacturing industry.

     

/

返回文章
返回