基于视觉测量转角的螺栓防松性能评价实验方法

Visual measurement-based experimental method for evaluating bolt anti-loosening performance

  • 摘要: 针对不同材料螺栓防松性能定量评价,提出了一种基于视觉测量螺栓松转角-预紧力损失关联实验研究方法。首先,在原有视觉测量转角方法基础上改进了颜色分割策略且增加了透视矫正模块;其次,开发了一种基于3D打印技术的增强角度测量精度的规范化划线工具;再次,通过松动螺栓控制等量降低预紧力来测量松转角,利用指数衰减模型拟合两者关系,设计了对不同材料螺栓进行防松性能评价的试验方案,并给出了防松性能综合评价指标;最后,对多个相同尺寸规格的不同材料螺栓进行防松性能评价方法验证。实验结果表明,评价方法能够在实验研究层面,通过松转角关联预紧力来有效定量评价螺栓的防松性能,具有良好的应用前景。

     

    Abstract: A visual-based experimental method is proposed for the quantitative evaluation of anti-loosening performance in bolts of different materials by correlating measured rotation angles with preload loss. Firstly, the conventional visual angle measurement technique was enhanced via an improved color segmentation strategy and the addition of a perspective-correction module. Secondly, a standardized line-marking tool was developed using 3D printing to improve the precision of rotation-angle measurement. Subsequently, bolts were deliberately loosened to reduce preload in equal increments, and the resulting rotation angles were recorded. The relationship between rotation angle and preload loss was then fitted using an exponential-decay model, leading to the design of an experimental protocol and the definition of a composite anti-loosening performance index. Finally, the method was validated on multiple bolts of identical dimensions made from various materials. Experimental results demonstrate that this approach can effectively quantify bolt anti-loosening performance at the research level by linking rotation angle to preload loss, and it shows strong potential for practical application.

     

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