孪生CGAN-BiLSTM主轴系统小样本异常状态辨识网络

Small sample abnormal state identification network for twin CGAN-BiLSTM spindle system

  • 摘要: 为了及时捕捉生产过程中频繁使用的机床主轴的异常状态,以保证加工元件精度与人员安全,提出了孪生约束生成对抗网络-双向长短期记忆 (constraint generation adversarial network-bi-directional long short-term memory, CGAN-BiLSTM)主轴系统小样本异常状态辨识网络。首先采用BiLSTM注意力机制下的特征提取网络,及时获取振动信号伴随时间变化的自适应特征,确保有效获取主轴振动信号的典型特征;其次,将隐层特征输入到非线性特征映射网络完成特征学习,保障特征细节的有效传送;最后,在孪生网络架构中衡量隐藏层特征间的距离,完成机床主轴振动信号的分类。以机床XK7132主轴系统状态为研究对象,获取振动信号小样本集,并采用CGAN方法扩展样本。将本文所提方法和多变换域融合及改进的残差密集网络(multiple transformation domain fusion and improved residual dense networks, MTDFIR-Desnet)和多尺寸宽核卷积神经网络(multi-size wide kernel convolutional neural network, MWK-Net)进行对比实验。结果表明所提方法完成主轴系统状态辨识的准确率可达94.7%,相对于其他两种方法具有更高的辨识准确率,可获得更集中的样本聚集状态和较优的鲁棒性。

     

    Abstract: To timely capture the abnormal states of machine tool spindles frequently used in the production process and thereby ensure the precision of machined components and personnel safety, a small-sample abnormal state identification network for spindle systems based on constraint generation adversarial network-bi-directional long short-term memory (CGAN-BiLSTM) is proposed. Initially, a feature extraction network under the BiLSTM attention mechanism is adopted to dynamically acquire adaptive characteristics of vibration signals over time, with the attention mechanism effectively capturing the discriminative features of spindle vibration. Subsequently, the latent features are fed into a nonlinear feature mapping. Finally, the distances between hidden layer features are measured in the siamese network architecture to classify the vibration signals of machine tool spindles. Taking the state of the XK7132 machine tool spindle system as the research object, a small sample set of vibration signals is obtained and expanded using the CGAN method. Comparative experiments are conducted with the proposed method and two other methods, namely multiple transformation domain fusion and improved residual dense networks (MTDFIR-Desnet) and multi-size wide kernel convolutional neural network (MWK-net). The results show that the proposed method achieves a spindle system state identification accuracy of up to 94.7%, which is higher than that of the other two methods, and offers more concentrated sample clustering and better robustness.

     

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