类摆线大重合度内啮合齿轮接触特性试验及仿真研究

Experimental and simulation study on contact characteristics of cycloid-like high-contact-ratio internal gears

  • 摘要: 研究类摆线大重合度内啮合齿轮接触特性是目前机械传动领域重要的研究方向之一。以某特种车辆类摆线大重合度内啮合齿轮为研究对象,基于齿轮啮合原理与接触力学理论,建立了类摆线大重合度内啮合齿轮的齿面数学模型,并进行了大重合度齿轮加载接触试验。结合有限元仿真,分析了不同设计参数对接触区域状态、齿面接触应力分布、齿面载荷及弯曲应力的影响。结果表明,类摆线齿轮具有更均匀的接触应力分布和更低的峰值接触压力,能够提高传动效率、降低噪声并增强承载能力。研究结果可为高精度、高负载工况下大重合度齿轮的设计与优化提供理论依据。

     

    Abstract: Study of contact characteristics of cycloid-like high-contact-ratio internal meshing gears is one of the important research directions in the field of mechanical transmission. A certain special vehicle cycloid-like high-contact-ratio internal meshing gear was taken as the research object. Based on the gear meshing principle and contact mechanics theory, the tooth surface mathematical model of the cycloid-like high-contact-ratio internal meshing gear was established, and the loading contact test of the high-overlap gear was carried out. Combined with finite element simulation, the influence of different design parameters on the contact area state, tooth surface contact stress distribution, tooth surface load, and bending stress was analyzed. The results show that the cycloid-like gears have a more uniform contact stress distribution and a lower peak contact pressure, which can improve the transmission efficiency, reduce noise, and enhance the load-carrying capacity. The research results provide a theoretical basis for the design and optimization of high-contact-ratio gears under high-precision and high-load conditions.

     

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