重载双摆工作台误差建模及补偿方法

Error modeling and compensation of heavy-load double swing table

  • 摘要: 针对空间受限的重载双摆工作台因耦合误差导致难以高效、精确控制的问题,提出基于刚体运动假设的耦合误差建模与补偿方法。通过对加工工艺与装配关系分析俯仰角和翻滚角耦合误差的形成机理进行分析,确定影响位姿控制精度的几何误差关键参数,并修正运动学模型。根据机构关系建立耦合误差模型,借助数值仿真分析独立误差与耦合误差的分布特征,进而提出位姿误差补偿策略及方法。在完成误差参数辨识后,运用均匀试验设计方法进一步验证误差补偿模型的有效性。实验结果表明,基于几何误差模型的误差补偿方法能显著提升位姿控制精度和效率,为设计和制造空间受限条件下的重载双摆工作台奠定了理论基础。

     

    Abstract: To address the issue of inefficient and inaccurate pose control caused by coupled errors in spatially constrained heavy-load dual-pendulum platforms, an error modeling and compensation method based on the rigid body motion assumption is proposed. The error formation mechanism of coupled errors for pitch and roll angles is analyzed, considering manufacturing processes and assembly relationships. The key geometric error parameters affecting pose control accuracy are identified, and the kinematic model is refined. A coupled error model is established based on mechanical relationships, and the distribution characteristics of both independent and coupled errors are analyzed through numerical simulations. A compensation strategy and related methods for pose errors are proposed. The effectiveness of the error compensation model is further validated using a uniform experimental design method. Experimental results demonstrate that the error compensation method based on the geometric error model significantly improves the accuracy and efficiency of pose control. This study provides a theoretical foundation for the design and manufacturing of heavy-load dual-pendulum platforms under spatially constrained conditions.

     

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