柔性椭圆轴承性能测试平台的研制及应用

Development and application of a performance testing platform for flexible elliptical bearings

  • 摘要: 针对柔性椭圆轴承(flexible elliptical bearings, FEB)在故障诊断研究中存在样本匮乏、微弱特征提取困难的问题,设计并搭建了一套集机械系统、电气系统及数据采集于一体的柔性椭圆轴承性能测试平台,用来揭示轴承失效机理并验证诊断模型的有效性。通过对轴承故障特征频率进行分析,发现其故障特征频率在一定区间内呈现三角函数规律变化,这与传统滚动轴承完全不同;提出一种结合河马优化算法(hippopotamus optimization, HO)与深度学习的故障诊断模型,对轴承进行故障分析。结果表明,频域信号更有利于提取FEB的细微故障特征,且在性能上优于其他方法,为深度学习在FEB故障诊断中的应用提供了理论支持与实验基础。

     

    Abstract: To address the challenges of data scarcity and difficulty in extracting weak features in the fault diagnosis of flexible elliptical bearings (FEB), an integrated performance testing platform incorporating mechanical, electrical, and data acquisition systems was independently designed and developed. The platform is used to reveal the failure mechanisms of FEBs and validate the effectiveness of diagnostic models. Analysis of the fault characteristic frequencies shows that, unlike traditional rolling bearings, FEBs exhibit a triangular function-like variation in frequency within a certain range. Furthermore, a fault diagnosis model combining the hippopotamus optimization (HO) Algorithm with deep learning is proposed for FEB fault analysis. Experimental results demonstrate that frequency-domain signals are more effective in capturing subtle fault features of FEBs, and the proposed model outperforms other methods. This work provides both theoretical support and experimental foundation for the application of deep learning in FEB fault diagnosis.

     

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