一种基于动力学模型的径锻机锻造力测量方法

A dynamic model-based force measurement method for radial forging machines

  • 摘要: 为了研究径向锻造过程中锻造力的实时测量的方法,建立了包含“锻造电机-轮胎式联轴器-锻造机构”的锻造系统耦合动力学模型,推导出实时锻造力与偏心轴、电机运动状态之间的反演模型,将难以直接测量的锻造力转化为可测量的转速信号,进而提出了一种基于动力学模型的径锻机锻造力测量方法。为验证测量方法的有效性,以加工IN625高温合金为例,通过Simufact数值模拟和1.6 MN径锻机实验平台开展锻造力反演对比试验,对一段时间内的锻造力峰值进行统计与对比分析。结果表明,反演模型计算得到的锻造力峰值与Simufact模拟的锻造力峰值平均值误差不超过8.7%,证实了基于动力学模型进行径向锻造力间接测量的可行性与有效性。

     

    Abstract: To investigate real-time measurement methods for forging force during radial forging, a coupled dynamic model of the forging system was established, incorporating the forging motor, tire-type coupling, and forging mechanism. An inversion model correlating real-time forging force with motion states of the eccentric shaft and motor was derived, converting the difficult-to-measure forging force into measurable motor speed signals. Based on this, a dynamic model-based forging force measurement method for radial forging machines was proposed. Validation was performed using IN625 superalloy processing as a test case. Comparative experiments were conducted via Simufact numerical simulation and a 1.6 MN radial forging machine platform. Peak forging forces over a designated period were statistically analyzed. Results demonstrate that the average error between peak forging forces calculated by the inversion model and those simulated by Simufact does not exceed 8.7%. This outcome confirms the feasibility and effectiveness of indirect forging force measurement based on dynamic models.

     

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