基于PSO-PG-LSTM的铣削过程能耗预测模型

Energy consumption prediction model for milling process based on PSO-PG-LSTM

  • 摘要: 针对现有模型驱动方法参数估计困难,数据驱动方法缺乏物理先验知识,导致的铣削加工过程能耗预测精度不高、泛化能力不足难题,提出了一种融合粒子群优化物理引导长短期记忆网络(particle swarm optimized physics-guided long short-term memory network,PSO-PG-LSTM)的铣削能耗预测方法。首先,构建物理引导长短期记忆网络(PG-LSTM)模型,在损失函数中引入能量非负性约束项,使模型的训练方向符合物理规律;其次,提出基于粒子群优化(PSO)算法的模型最优超参数与物理约束权重的自适应搜索方法,提高模型预测精度;最后,以碳纤维增强聚合物(carbon fibre reinforced polymer, CFRP)和45号钢的铣削过程对上述模型和方法进行验证。结果表明,所建模型在平均绝对误差MAE、均方根误差RMSE和决定系数R2指标上均优于现有方法,具有较好应用前景。

     

    Abstract: Aiming at the problem that the existing model-driven methods are difficult to estimate parameters and the data-driven methods lack physical prior knowledge, resulting in low prediction accuracy and insufficient generalization ability of energy consumption in milling process, a milling energy consumption prediction method integrating particle swarm optimized physics-guided long short-term memory network (PSO-PG-LSTM) is proposed. Firstly, a physics-guided long short-term memory network (PG-LSTM) model is constructed, and the energy non-negativity constraint term is introduced in the loss function to make the training direction of the model conform to the physical law. Secondly, an adaptive search method for the optimal hyperparameters and physical constraint weights of the model based on the particle swarm optimization (PSO) algorithm is proposed to improve the prediction accuracy of the model. Finally, the above model and method are verified by the milling process of carbon fiber reinforced polymer and 45 steel. The results show that the constructed model is superior to the existing methods in terms of MAE, RMSE and R2, and has good application prospects.

     

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