高端数控机床热管理技术研究进展

A review on thermal management technologies for high-end CNC machine tools

  • 摘要: 在多元耦合热源作用下,数控机床各部位温度场变得不均匀,进而导致机床结构发生热膨胀变形,产生热误差,严重影响工件加工精度。首先,综述了数控机床热误差防止与补偿的主流设计与建模方法。其次,根据数控机床的结构构成,对机床热稳定性的分析与设计方法分别进行了总结。再次,归纳了机床温度测量的不同方法以及测点优化的主要原理和方式,总结了主要的数控机床热误差的建模与补偿方法。最后,综合热稳定性分析、热误差测量、热误差建模以及热误差补偿4个方面研究现状,提出了现有数控机床热管理中尚需改进的问题,探讨了数控机床热管理未来的发展方向。

     

    Abstract: Subjected to the influence of multiple coupled thermal sources, CNC machine tools exhibit non-uniform temperature distributions across their components, leading to structural thermal expansion and the generation of thermal errors that severely degrade machining accuracy. Firstly, this review examines mainstream design and modeling methods for preventing and compensating thermal errors in CNC machine tools. Secondly, based on the structural composition of CNC systems, methods for thermal stability analysis and design are categorized and summarized. Thirdly, various temperature measurement techniques and the fundamental principles and approaches for optimizing sensor placement are also reviewed. Finally, dominant strategies for thermal error modeling and compensation are systematically presented. Building on the current research progress in thermal analysis, error measurement, modeling, and compensation, the paper identifies key limitations in existing thermal management practices and discusses future directions for improvement.

     

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