基于卷积门控循环单元与注意力机制的数字孪生车间扰动预测

Convolutional-gated recurrent unit with attention mechanism based prediction of disturbances in digital twin workshop

  • 摘要: 车间生产过程中存在诸多不确定因素,易引发各类扰动,严重影响正常加工进程。为预防和缓解扰动所带来的生产风险,提出一种面向数字孪生车间的扰动预测方法。首先,构建基于“扰动位置-扰动类型-扰动特征”的三层解析扰动特征库;然后,提取并融合设备运行状态与生产参数等多源异构数据,为扰动预测提供数据支撑;接着,设计集成注意力机制的卷积门控循环单元(convolutional neural network gated recurrent unit with integrated attention mechanism, CNN-GRU-Attention)算法,用于优化扰动预测性能;最后,以铣削刀具磨损扰动为试验对象,验证所提算法相较卷积神经网络(convolutional neural network,CNN)、卷积神经网络与长短时记忆网络(convolutional neural network and long short-term memory network,CNN-LSTM)、卷积神经网络与对抗网络(convolutional neural network - generative adversarial network,CNN-GAN)和卷积神经网络与门控循环单元(convolutional neural network-gated recurrent unit,CNN-GRU)等方法在数字孪生车间扰动预测中的有效性。研究结果表明,该方法可有效提升车间对扰动事件的感知与预测能力,为实际生产中的稳定运行与调度优化提供支持。

     

    Abstract: In the workshop production process, numerous uncertainties may trigger various disturbances, which significantly affect the stability and efficiency of normal operations. To prevent and mitigate the production risks caused by such disturbances, a disturbance prediction framework tailored for digital twin workshops is proposed. Firstly, a three-layer analytical disturbance feature library is constructed based on the dimensions of "disturbance location-disturbance type-disturbance characteristics". Secondly, the multi-source heterogeneous data, including equipment operating states and production parameters, are extracted and fused to provide data support for disturbance prediction. Thirdly, a convolutional neural network gated recurrent unit with integrated attention mechanism (CNN-GRU-Attention) is designed to enhance predictive performance. Finally, the proposed method is validated through experiments on milling tool wear disturbances, demonstrating its effectiveness compared with CNN, CNN-LSTM, CNN-GAN, and CNN-GRU models. Experimental results show that the proposed method significantly improves the workshop's ability to perceive and predict disturbances, offering strong support for stable operation and optimized scheduling in practical production scenarios.

     

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