深孔加工纠偏定心器的设计与仿真

Design and simulation of deviation correction and centering device for deep hole machining

  • 摘要: 针对深孔加工刀具系统长径比大、刚度差,易走偏且难以观察、纠正的问题,提出一种利用切削液动压力定心以及纠偏的方法。基于切削液楔形效应及螺旋槽动压力增强原理,利用螺旋槽的泵送效应与台阶效应,设计一款通过螺纹与原有钻头、钻杆连接的定心器。通过对比分析定心器与普通钻杆的油膜动压力分布,研究定心器的定心与纠偏效果,并对定心器螺旋结构参数进行优化。结果表明,相比普通钻杆,定心器可显著增大深孔加工中的油膜动压力,实现定心和纠偏的目的,提高深孔刀具在加工过程中的稳定性。

     

    Abstract: To address the problems of large length-diameter ratio, poor stiffness, susceptibility to deviation, and difficulties in observation and correction in deep hole machining tool systems, a method utilizing cutting fluid hydraulic pressure for centering and deviation correction is proposed. Based on the wedge effect of the cutting fluid and the principle of enhancing dynamic pressure through spiral grooves, a centering device connected to the original drill bit and drill pipe via threads is designed, leveraging the pumping and step effects of the spiral grooves. By comparing and analyzing the dynamic pressure distribution of the oil film between the centerer and the ordinary drill pipe, the centering and deviation correction effects of the device are studied, and the spiral structure parameters of the centering device are optimized. The results show that compared with conventional drill pipes, the centering device can significantly increase the oil film dynamic pressure in deep hole processing, achieving the objectives of centering and deviation correction and enhancing the stability of deep hole tools during the machining process.

     

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