超高速激光熔覆AISI 431不锈钢微观组织与耐磨性研究

Microstructure and wear resistance of extreme high speed laser cladding of AISI 431 stainless steel

  • 摘要: 文章研究了超高速激光熔覆技术在42CrMo钢基体上制备AISI 431不锈钢涂层的微观组织与耐磨性,对比了低速(0.6 m/min)和超高速(20~70 m/min)激光熔覆工艺。结果表明,超高速激光熔覆形成的431不锈钢涂层主要由微小等轴晶组成,且界面处存在铁的氧化物颗粒。随着扫描速度的增加,熔覆层的摩擦因数逐渐降低,磨痕特征更加规则,耐磨性显著提高。当扫描速度达到70 m/min时,磨痕体积约为3.477×106 μm3,测量面积约为941 502 μm2,熔覆层表现出优异的耐磨性能,磨痕截面几何特征规则,峰谷差约为30 μm。研究为液压柱塞、风电主轴等大型回转件的耐磨性涂层制备提供了参考。

     

    Abstract: The microstructure and wear resistance of AISI 431 stainless steel coatings fabricated on a 42CrMo steel substrate by extreme high speed laser cladding were investigated. Coating processes at low speed (0.6 m/min) and high speeds (20-70 m/min) were compared. The results showed that the 431 stainless steel coating formed by extreme high speed laser cladding was mainly composed of fine equiaxed grains, and iron oxide particles were observed at the interface. With the increase in scanning speed, the friction coefficient of the cladding layer was gradually reduced, the wear scar became more regular, and the wear resistance was significantly improved. When the scanning speed reached 70 m/min, the wear volume was approximately 3.477×106 μm3, with a measured area of about 941 502 μm2. The cladding layer exhibited excellent wear resistance, with regular cross-sectional geometry of the wear scar and a peak-to-valley height difference of approximately 30 μm. This study provides a reference for the preparation of wear-resistant coatings on large rotating components such as hydraulic plungers and wind turbine main shafts.

     

/

返回文章
返回