刀具磨损状态监测综述

Overview of tool wear condition monitoring

  • 摘要: 刀具磨损状态监测是机械加工行业中保障加工质量、提高生产效率以及确保设备安全运行的关键技术之一。刀具磨损状态监测对刀具寿命优化与产线能效控制具有重要的意义。文章从传感器的选择、特征提取、机器学习和深度学习4个维度,系统地介绍了切削加工过程中刀具磨损状态监测的研究进展。着重分析了磨损信号的选择,时域、频域和时频域内特征提取的常用方法,机器学习和深度学习在刀具磨损状态监测的应用。在此基础上,对切削加工刀具磨损状态监测的研究难点进行了分析,并总结了目前存在的问题。最后,对切削加工中刀具磨损状态监测技术今后的发展趋势进行了展望。

     

    Abstract: Tool wear condition monitoring is one of the key technologies in the machining industry to ensure machining quality, improve production efficiency and ensure the safe operation of equipment. Tool wear condition monitoring is of great significance to improve the machining quality, service life and productivity of tools. In this paper, based on sensor selection, feature extraction, machine learning and deep learning, the research progress of tool wear monitoring in the cutting process is systematically introduced. The selection of wear signals, the common methods of feature extraction in the time-domain, frequency domain and time-frequency domain, and the application of machine learning and deep learning in tool wear condition monitoring are focused on in this paper. On this basis, the research difficulties of the monitoring of the wear state of cutting tools are analyzed, and the existing problems are summarized. Finally, the future development trend of tool wear monitoring technology in cutting is prospected.

     

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