超声绿色复合加工技术与装备发展趋势

Development prospects of ultrasonic-green hybrid machining technology and equipment

  • 摘要: 超声加工与绿色加工技术的复合应用,可充分协同二者在高质、高效、环保方面的核心优势,进一步提升工件质量与刀具寿命,减少切削液对环境的污染,助力制造业向高质、高效、低污染方向升级转型,已在钛合金、高温合金、硬脆材料、复合材料等零部件加工应用中取得了明显效果。但超声-绿色加工的复合机理研究、切削理论体系构建及装备集成化研发层面,尚缺乏系统性、深层次的研究报道。文章聚焦该交叉技术领域,系统阐述了超声加工与绿色加工在单一应用及复合应用场景下的理论基础、装备特性与实际工程应用案例;通过全面梳理超声绿色复合加工技术的发展脉络、研究现状及核心问题,为该技术的后续优化迭代与配套装备升级提供理论指导和工程支撑。

     

    Abstract: The synergistic application of ultrasonic machining and green machining technology can fully leverage their advantages in high quality, high efficiency, and environmental protection. Workpiece quality and tool life are further improved, and environmental pollution caused by cutting fluids is reduced, which facilitates the upgrading and transformation of the manufacturing industry towards high quality, high efficiency, and low pollution. Remarkable results have been achieved in the machining of parts made of titanium alloys, superalloys, hard and brittle materials, composite materials, and others. However, in terms of the investigation on the hybrid mechanism of ultrasonic-green machining, the establishment of the cutting theory system, and the integrated research and development of equipment, there is still a lack of systematic and in-depth research reports. Focusing on this interdisciplinary technical field, the theoretical basis, equipment characteristics, and actual engineering application cases of ultrasonic machining and green machining in both single and composite application scenarios are systematically elaborated in this paper. By comprehensively reviewing the development context, research status, and core issues of ultrasonic-green hybrid machining technology, theoretical guidance and engineering support are provided for the subsequent optimization and iteration of this technology as well as the upgrading of supporting equipment.

     

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