切磨削加工碳排放:模型和工艺能力

Carbon emissions from cutting and grinding processes: models and processability

  • 摘要: 制造过程的碳排放是制约可持续发展的关键因素之一,切磨削加工作为制造业广泛应用的工艺,其碳排放模型研究对于有效降低制造过程碳足迹至关重要。然而,碳源的多源性和影响因素的复杂性给碳排放的定量评估带来了挑战。基于此,文章考虑工艺参数和冷却润滑技术,阐述了切磨削加工的碳排放影响因素和碳减排优化方法。首先,分析了切磨削加工碳排放的研究热点。其次,从能耗、物耗及废物处理三个方面总结了切磨削加工碳排放建模方法,揭示了工艺参数对加工能耗的动态影响规律及其向碳排放的传导机制。最后,评估了新型可持续冷却润滑技术的碳减排机制。这为机床减排降碳工艺优化和冷却润滑技术的发展提供借鉴,也为绿色化工厂的构建提供理论依据。

     

    Abstract: The carbon emission in the manufacturing process is regarded as one of the key factors restricting sustainable development. As a widely applied process in the manufacturing industry, the research on the carbon emission model of cutting and grinding is considered crucial for effectively reducing the carbon footprint in the manufacturing process. However, the quantitative assessment of carbon emissions is faced with challenges due to the multi-source nature of carbon sources and the complexity of influencing factors. Based on this, the influencing factors of carbon emissions in cutting and grinding and the optimization methods for carbon emission reduction are expounded in this paper by considering process parameters and cooling-lubrication technologies. Firstly, the research hotspots of carbon emissions in cutting and grinding are analyzed. Secondly, the modeling methods of carbon emissions in cutting and grinding are summarized from three aspects, namely energy consumption, material consumption, and waste treatment, and the dynamic influence law of process parameters on processing energy consumption and its transmission mechanism to carbon emissions are revealed. Finally, the carbon emission reduction mechanism of new sustainable cooling-lubrication technologies is evaluated. This is provided as a reference for the process optimization of machine tool carbon emission reduction and the development of cooling-lubrication technologies, and a theoretical basis is offered for the construction of green chemical plants.

     

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