无机非金属脆性材料超声辅助磨削力学行为与磨削力解析建模研究进展

Research progress on mechanical behavior and analytical modeling of grinding force in ultrasonic vibration assisted grinding of inorganic non-metallic brittle materials

  • 摘要: 无机非金属脆性材料在电子信息、航空航天和新能源等领域应用广泛,对成品表面质量和尺寸精度有极高要求,实现高效低损伤磨削成为关键挑战。超声振动辅助磨削(ultrasonic vibration assisted grinding, UVAG)可有效降低磨削力,然而磨粒/工件界面相互作用机制尚不明确。基于此,首先分析了压痕实验中材料特性和磨粒形貌对磨粒与脆性材料的相互作用规律,揭示了UVAG脆性材料的材料去除机制。其次,结合磨粒几何学、材料去除率(material removal rate, MRR)模型和塑-脆转变(ductile-brittle transition, DBT)模型分析了磨削力解析建模过程,并进行了磨削力模型误差对比和误差来源分析。进一步地,研究了超声振动对未变形切屑厚度、磨削力和有效磨粒数的影响规律。最后,展望了脆性材料磨削中损伤演变规律与力学行为量化关系的应用前景,以期为工业界提供理论指导与技术支持。

     

    Abstract: Inorganic non-metallic brittle materials are widely used in the fields of electronic information, aerospace and new energy and so on. With high requirements for the surface quality and dimensional accuracy of finished products, it is difficult to achieve efficient and low damage grinding. Ultrasonic vibration assisted grinding (UVAG) can effectively reduce the grinding force. However, it is urgent to reveal the mechanical behavior of the abrasive/workpiece interface. Based on this, the paper firstly analyzed interaction between abrasive particles and brittle materials in indentation experiment, and revealed the material removal mechanism of UVAG brittle materials. Secondly, the modeling process of grinding force is derived by combining the geometry, material removal rate (MRR) model and ductile-brittle transition (DBT) model, the error comparison and source analysis of grinding force models are carried out. Furthermore, the effects of ultrasonic vibration on undeformed chip thickness, grinding force and active abrasive number were studied. Finally, the application of damage evolution and mechanical behavior in brittle material grinding is prospected, providing technical support and theoretical guidance for industry.

     

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