数控立式车床横梁的轻量化及仿形设计研究

Research on lightweight and contour design of CNC vertical lathe crossbeams

  • 摘要: 横梁作为数控立式车床的主要支撑结构部件,由于其自重和外部载荷的作用下会发生变形,从而直接影响机床的加工精度,因此需要对其进行轻量化和仿形设计。首先,在数控立式车床横梁的结构特征基础上建立有限元模型,并根据实际工况对其静力特性分析和模态分析。其次,以横梁质量最小化为目标,采用相对密度法对横梁进行拓扑优化,结合拓扑优化后材料分布的结果以及实际生产工艺性确定横梁的减轻质量的结构位置。最后,采用反变形补偿设计的方法,对拓扑优化后的横梁结构进行仿形设计,得出6条横梁导轨面所需的仿形加工曲线。实验结果表明,优化后的立车横梁结构质量减轻了5.35%,最大变形降低了27.96%,前6阶固有频率分别提升了15.76%、16.50%、15.22%、9.66%、18.42%和14.69%,优化后的横梁在静动态特性方面得到了显著改善并实现了横梁的轻量化,仿形加工后横梁导轨的直线度和平行度满足设计要求。

     

    Abstract: The crossbeam, as the main supporting structural component of the CNC vertical lathe, undergoes deformation due to its own weight and external loads, which directly affects the machining accuracy of the machine tool. Therefore, it is necessary to perform lightweight and shaping design on it. Firstly, a finite element model is established based on the structural characteristics of the crossbeam of the CNC vertical lathe; then, its static characteristics and modal analysis are conducted based on actual operating conditions. Secondly, with the objective of minimizing the crossbeam's mass, the relative density method was used for topological optimization of the crossbeam. The structural locations for mass reduction were determined based on the material distribution results from the topological optimization and actual manufacturing process feasibility. Finally, the deformation compensation design method is used to perform shaping design on the topology-optimized crossbeam structure, resulting in the shaping machining curves required for the six crossbeam guide rail surfaces. Experimental results show that the optimized lathe crossbeam structure achieves a 5.35% reduction in mass, a 27.96% reduction in maximum deformation, and the first six natural frequencies were improved by 15.76%, 16.50%, 15.22%, 9.66%, 18.42%, and 14.69%, respectively. The optimized crossbeam achieved significant improvements in static and dynamic characteristics while realizing lightweight design. After contour machining, the straightness and alignment of the crossbeam guide rails met design requirements.

     

/

返回文章
返回