CHP30压铸铝合金异种接头调制激光焊缝强塑性研究

Study on strength and plasticity of modulated laser welds in dissimilar joints of CHP30 die-cast aluminum alloy

  • 摘要: 对CHP30(高压压铸铝合金)与6D10(变形铝合金)异种激光焊接中气孔率高、元素偏析及接头强塑性不足的问题进行了试验研究,并对连续和调制激光焊接工艺的焊缝缺陷、组织与性能影响进行了分析。试验结果表明,调制激光工艺利用动态热输入,可导致熔池产生周期性振荡。气孔率从3.19%降至0.91%,二次枝晶臂间距由11.0 μm细化至6.8 μm,等轴晶区宽度扩展了86%,达到1 200 μm。在极低的气孔率和等轴晶区宽度大幅提升的作用下,调制激光接头抗拉强度为254 MPa,可达母材的95.1%,断后伸长率为4.7%。这相比于连续激光接头分别提高了30.3%和262%。

     

    Abstract: An experimental investigation was conducted on the issues of high porosity, elemental segregation, and insufficient joint strength-ductility encountered during laser welding of dissimilar aluminum alloys CHP30 (high-pressure die-cast, HPDC) and 6D10 (wrought). The influences of continuous wave (CW) and modulated laser welding processes on weld defects, microstructure, and mechanical properties were comparatively analyzed. The results demonstrate that the modulated laser process, which induces periodic melt pool oscillation via dynamic heat input, significantly reduced porosity from 3.19% to 0.91%. Concurrently, the secondary dendrite arm spacing (SDAS) was refined from 11.0 μm to 6.8 μm, and the equiaxed grain zone (EGZ) width was expanded by 86%, reaching 1200 μm. Attributed to the exceptionally low porosity and substantially enhanced EGZ width, the tensile strength and elongation after fracture of the modulated laser joint were measured at 254 MPa (equivalent to 95.1% of the base metal strength) and 4.7%, respectively. This represents a 30.3% increase in tensile strength and 262% improvement in elongation compared with the CW laser joint.

     

/

返回文章
返回