基于GA-RF的螺杆转子砂带磨削表面粗糙度预测

Surface roughness prediction of screw rotors belt grinding based on GA-XGBoost

  • 摘要: 为了系统分析砂带磨削工艺参数对螺杆转子表面质量的影响规律,从而为实际生产中的参数选择提供参考依据。为提高预测精度,文章构建基于遗传算法优化的随机森林预测模型,并设计了五因素五水平正交试验,试验装置为自主研发的多头螺杆磨削装置,具体参数为工件轴向进给速度为100~300 mm/min、砂带线速度为4.4~13.3 m/s、砂带张紧压力为0.20~0.30 MPa、磨削压力为0.40~0.50 MPa、砂带粒度为60~180 μm。试验结果表明,遗传-随机森林(genetic algorithm-random forest, GA-RF)模型的平均预测误差为9.06%,明显低于Lasso模型(25.96%)和SVR模型(30.68%);单因素分析显示,表面粗糙度随轴向进给速度增加而变大,随着砂带线速度升高而降低;当进给速度从100 增至300 mm/min时,Ra值上升约27%;而线速度从4.4 m/s提高到13.3 m/s时,Ra值下降约35%。研究验证了遗传-随机森林(GA-RF)模型在砂带磨削质量预测中的有效性,同时揭示了关键工艺参数的影响规律。研究可为螺杆转子加工参数选择提供理论指导,对实际生产具有重要的参考价值。

     

    Abstract: To systematically analyze the influence of sand belt grinding process parameters on the surface quality of screw rotors, and provide reference for parameter selection in actual production. To improve prediction accuracy, a random forest prediction model based on genetic algorithm optimization was constructed, and a five factor five level orthogonal experiment was designed. The experimental device was a self-developed multi head screw grinding device, Its specific parameters are as follows, workpiece axial feed rate of 100-300 mm/min, sand belt linear velocity of 4.4-13.3 m/s, sand belt tension pressure of 0.20-0.30 MPa, grinding pressure of 0.40-0.50 MPa, and sand belt particle size of 60-180 μm. The experimental results showed that the average prediction error of the GA-RF model was 9.06%, significantly lower than that of the Lasso model (25.96%) and SVR model (30.68%). Single factor analysis shows that surface roughness increases with the increase of axial feed rate and decreases with the increase of sand belt linear velocity. When the feed rate increases from 100 to 300 mm/min, the Ra value increases by about 27%. When the linear velocity increases from 4.4 m/s to 13.3 m/s, the Ra value decreases by about 35%. The study verified the effectiveness of the genetic algorithm-random forest (GA-RF) model in predicting the quality of sand belt grinding, and revealed the influence of key process parameters. These findings can provide theoretical guidance for parameter selection in screw rotor machining and have important reference value for practical production.

     

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